Flat Die Ejection Material - MonroeRubber

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Flat Die Ejection Material - MonroeRubber

Postby Chris » Mon Jun 20, 2011 10:22 am

Flat Die Ejection Material
By : Monroerubber.com


http://www.monroerubber.com/images/mat_redrhino2.gifRed Rhino™
This is our premier rubber made exclusively for us to our specifications to cover a wide range of applications. For example, use it between .001 and .200 thick substrates when using a .375' thick ejector with .063' surplus over knife height. Red Rhino™ is excellent for folding carton as well as for corrugated diecutting. It is a very economical, tight tolerance, ejector that is recommended for both hand fed and machine fed flat diecutting as well as rotary diecutting. It was formulated to pair ideally with Green G'rilla™ for a perfectly balanced die. This is also ideal for use on male blanker faces. [More Information] [MSDS]


http://www.monroerubber.com/images/mat_greengrilla.gifGreen G'rilla™
A real powerful, tight tolerance, highly resilient ejector used primarily for small area ejection for proper die ejection balancing. When cut in the Groovy G'rilla™ shape it does a fantastic job of ejecting material from slots as narrow as 1/8' wide. Green G'rilla™ is also well known for its extreme durability. [MSDS]


http://www.monroerubber.com/images/mat-SuperStrip.gifSuper Strip
A European, high ejection force product used mainly for slot ejection in both rotary and flat-bed diecutting. Because of the overpowering nature of this product, it should be used very sparingly. It's best to use small pieces or strips so that it doesn't inhibit diecutting in areas of use. Prudent care is needed so as not to overload the press as well. This material also tends to darken in color from exposure to light.


http://www.monroerubber.com/images/mat_bk-85.gifBK-85
A high density, super-resilient ejector that is very similar to Green G'rilla™. Use in both rotary and flat-bed diecutting for that extra push needed in slots or tightly ruled areas of the die. It's also good as a trim breaker rubber. Very stable. Tight tolerance. Available in the Zig Zag (Groovy G'rilla™) cut as well. [MSDS]


http://www.monroerubber.com/images/mat_r-70.gifR-75
A very firm open cell, low cost ejector for use on thin substrates. Because of the wide thickness tolerance, it is primarily recommended for hand fed presses but many do use it on automated diecutters. The firmness of this material can quickly build up, top end tonnage. Caution should be used so that the product being diecut isn't damaged by compression or that the press isn't overloaded. Recommended for flat diecutting only. [MSDS]


http://www.monroerubber.com/images/mat_r-75.gifMR-75
A re-engineered R-75 that shares the low price and ejection force of R-75 but also offers much better thickness tolerances and uniformity in its cell structure which offers longer life and more consistency in ejection force.


http://www.monroerubber.com/images/mat_r-70.gifR-70
Ditto the attributes of R-75 except for thicker substrates.[MSDS]





http://www.monroerubber.com/images/mat_13500.gif13500
Sponged cork is an extra, extra firm material that should be used sparingly because of the possibility of tonnage overload. Recommended for flat diecutting in areas of the die where you want to flat crush the substrate. (ie:Glue Tabs) [MSDS]


http://www.monroerubber.com/images/mat_01100.gif1100
An economical wider tolerance open cell ejector for thick substrates. Recommended for hand fed flat bed diecutting.




http://www.monroerubber.com/images/mat_1700.gif1700
An economical wider tolerance open cell ejector for thick substrates. Recommended for hand fed flat bed diecutting.




http://www.monroerubber.com/images/mat_3500.gif3500
A high quality open cell, "plus" only tolerance, fast recovery ejector. Gives a powerful quick ejection from a very small amount of compression. Less top end loading for reduced pressure to cut excellent ejector for high speed presses cutting thinner substrates. (up to .050' thick when using .375' thick ejector with a .063' surplus over knife height) Recommended for flat diecutting. [MSDS]


http://www.monroerubber.com/images/mat_6500.gif6500
Similar to 3500 but for thicker substrates. (Up to .090' when using a .375' thick ejector with a .063' surplus over knife height) Recommended for flat diecutting. [MSDS]



http://www.monroerubber.com/images/mat_2700.gif2700
Related to the 3500 and 6500 materials with the same attributes except for thicker substrates. (Up to .125' thick when using a .375' thick ejector with a .063' surplus over knife height) Recommended for flat diecutting. [MSDS]



http://www.monroerubber.com/images/mat_15700.gif15700
Yet another relative of the 3500, 6500, 2700 family with the same attributes except for even thicker substrates. (Up to .165' thick when using a .375' thick ejector with a .063' surplus over knife height) Recommended for flat diecutting. This is also ideal for use in open cavities on die to reduce substrate sag and vacuum. [MSDS]


http://www.monroerubber.com/images/mat_14300.gif14300
A firm ejector to be used on flat bed die cutters with thin substrates. Best use is with hand-fed presses where wider variability of ejector thickness is acceptable.







Source : Monroerubber.com
Chris
 
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